Sling Archives - FLYING Magazine https://cms.flyingmag.com/tag/sling/ The world's most widely read aviation magazine Sun, 06 Oct 2024 16:01:44 +0000 en-US hourly 1 https://wordpress.org/?v=6.6.1 Flight Review: Building a Better Sling Shot https://www.flyingmag.com/approachable-aircraft/flight-review-building-a-better-sling-shot/ Fri, 04 Oct 2024 18:25:58 +0000 https://www.flyingmag.com/?p=218975&preview=1 Rotax’s 916 enlivens Sling’s four-seaters.

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Back when I flew the original Sling High Wing, I was impressed with the design, the handling and the overall airframe. It was a nice job overall by Sling. The same could be said for its low-wing brother, the TSi. When I flew the four-seat TSi with the Rotax 915 iS, the performance impressed—with four adults, full fuel, and a density altitude of over 9,500 feet, it climbed away from the mountain runway at Big Bear Lake, California, at over 500 fpm! The turbo made the difference even as the maximum power from the 915 was fairly modest.

The High Wing was different. Perhaps because it sports more frontal area than the TSi by the nature of the wing/fuselage intersection—remember that the wing is exactly the same, just on top instead of on the bottom—the High Wing was approximately 10 knots slower than its low-wing sibling. Where the TSi felt like it had performance in more than sufficient quantity, the High Wing seemed like it would be happy with more.

[Kitplanes file photo]

Cue Rotax, the engine company that doesn’t stand still. Since the High Wing was released, the new 916 iS arrived to supplement (not replace, for now) the 915, providing 160 hp for takeoff compared to the 915’s 141. (Both are nearly identical at max-continuous power—137 for the 916, 135 for the 915.) That 19 hp was just what the High Wing needed, so Sling set about installing the new powerplant. And not just on the High Wing—it decided to build a new TSi with the burlier Rotax to bring to AirVenture this year.

I caught up with them at Wautoma, Wisconsin, for a couple of short evaluation flights before they tackled the busy Fisk arrival. Both airplanes had been finished less than a week before the show and had been test flown in Southern California. I flew them after two days of cross-country flying that brought rave reviews from the company pilots who got to make the trip. I hopped in each in turn and came away equally impressed.

Fit, Finish, and Details

As Oshkosh approached, the folks at The Airplane Factory (the U.S. distributor for Sling kits) in Torrance, California, burned the midnight oil—working nearly around the clock—to get both new airplanes finished. Sporting matching custom-designed paint schemes, the sharp-looking machines exude “finish” for homebuilt aircraft, with factory-supplied leather interiors and a clear attention to detail. The uninitiated would never know they weren’t commercial, certified aircraft. Name another one built with an electrically adjustable seat—as part of the factory kit options! (As an aside, I remember the impressive upholstery shop at the Sling kit factory in South Africa—they do great work, starting nearly from scratch. I say nearly because they still didn’t have a ranch to raise the cattle to get the leather, but they were working on it!)

Sling has made custom interior furnishing an option with either the TSi or High Wing kit. It’s really nice stuff.

There have been numerous minor changes and upgrades to the High Wing since the prototype I flew, many of them to reduce weight, but some were simple refinements based on initial flight experience. The standard avionics package is a Garmin G3X Touch with two large screens; that much has stayed the same. They have, however, changed to an MT constant-speed that has a standard prop lever next to the throttle instead of the original electric prop with a knob on the panel. I prefer the new setup in part because the original had a knob just above the prop pitch selector that controlled the flaps—it was easy to confuse the two. The new lever is much more natural.

For a new airplane, the High Wing was reported to be very trouble-free on the trip from the West Coast. As I flew it, the Hobbs read just over 20 hours—understand that the factory airplanes are licensed as Experimental/Exhibition so they had only a 5-hour Phase I. The most noticeable problem? A thick seal on the right door near the latch that made it hard to close properly. It closed fine from outside and could be opened from the inside, so it’s something they’ll fix with a little trimming before flying it home.

You can build the High Wing (or any of the Sling aircraft) with a simple interior, of course, but Sling integrates everything so nicely that frankly it would be a shame to build it that way unless you were trying to produce an “ultimately light” ship for some specific mission. It can be a little hard to wrap our heads around just how finished these modern kits can be, but that is the way of the world now and I can’t say I don’t enjoy flying something so nicely finished.

Inside the cabin pilots will find a standard prop control (blue-tipped lever) rather than the electric control found previously with the 915.

Under the Hood

So, what’s different about a 916? Well even though the engine is similar in shape and size, it generates more heat and requires a bit more cooling. There are also upgraded accessories that mount a little differently—the conversion from one to another requires essentially a complete overhaul of the firewall-forward installation—including a new cowl with additional cooling inlets and ducts. And an upcoming option—installed on the 916-powered TSi—is air conditioning, which requires a new heat exchanger and duct “pod” underneath the lower cowl.

Rotax’s new 916 iS (left) brings more power to the Sling party. With the engine change, the factory has moved to a new propeller and control system. An MT three-blade, constant-speed prop (right) is mated to the 916 and is a conventional hydraulically operated prop.

The first U.S. High Wing customer (who brought her airplane to Oshkosh from her factory build in Johannesburg in 2022) was also the first to upgrade from the 915 to the 916. This involved dropping the airplane off at the Sling Build Assist Center in Michigan for a month of modifications that required a bit of tinkering and tuning before it was ready. But it sat roundly in its display spot on Sling Island at Oshkosh, so the downtime was worth it—and now that the American Sling folks have done a couple, the installation should be much simpler. In fact, the Torrance folks reported that while the schedule was rushed, they had little problem integrating the power package and getting the airplane through Phase I in a couple of days. From the builder’s point of view, installation is a matter of following instructions, using the parts supplied by the factory and doing quality work—no matter if they use the original 915 or the 916.

Let’s Go Fly the High Wing!

The High Wing Sling is a comfortable airplane—no doubt about it. You adjust the seat forward and aft by pulling a lever, just like on a car, and you can motor it up or down with electrics. Adjust the seat so that the rudder pedals are comfortable—no need to see if you have ankle movement for the brakes, because they aren’t on the pedals. Like all Slings, the brakes are on a single lever on the center console and direct nosewheel steering takes care of maneuvering on the ground. You quickly learn to taxi with the throttle barely cracked and your hand on the brake knob. While the turning radius is larger than that of an airplane with a castering nosewheel and differential brakes, a little planning for taxi paths will help you park the airplane on the desired spot.

For the 916-powered High Wing, the Sling facility in California built its own instrument panel around a two-screen Garmin G3X Touch system that includes an autopilot. Flaps are still activated by a switch, to the left of the G5.

The High Wing has a solid ceiling because of the wing design—exactly the same as the wing on the TSi, right down to individual ribs—so there are no skylights. It can make some pilots, especially those low-wing pilots used to bubble canopies, feel a little claustrophobic. But that just means that you have to pay attention before rolling into a turn and maybe lean forward a bit to clear the airspace in that direction, no different than many other high-wing airplanes.

Like most homebuilts, the Slings use a stick for pitch and roll, forgoing the yoke you might expect in a high wing side-by-side. The kit uses Pioneer grips with a sufficient number of buttons to satisfy those who want complete control of the aircraft without changing their grip—and they are comfortable as well. The power levers (throttle and prop) are on the center console where the hand rests comfortably. The flaps have a rotary selector on the panel with four positions available, one of them being up.

Starting a Rotax is becoming as normal for me as the typical Lycoming or Continental has been most of my life. Master, avionics, Lane A and B on, flick the fuel pump and hit the starter. The 916, like the other injected Rotaxes before it, starts like a car. When I flew the High Wing, it had just come in from Des Moines, so there was no time needed for warmup and we were ready for taxi as soon as we finished punching buttons on the EFIS. To taxi, release the parking brake, set the throttle a touch above idle and control speed with the hand brake and steer with your feet. You can easily do the Lane A/B checks while rolling to the runway, set your flaps to Position 2, flight controls free and correct. When you reach the end of the runway, you’re ready to go.

The single most important test result of this flight came as I added full power and felt the acceleration—and sure enough, the 916 is the engine that this airframe was destined to use! While the 915-powered plane is adequate, the High Wing with the 916 just feels right. We quickly had good aerodynamic control, the nose was ready to come up at 55 knots and we were flying by 65. Climb was good at 75 and we were out of the pattern quickly in the summer Wisconsin air.

A new option with the 916 is air conditioning (note the condenser scoop, top). Both the TSi and High Wing have direct nosewheel steering (above left). Note the new quieter 916 exhaust (above right).

A little quick air work—some stalls (it was well-behaved and didn’t favor a wing), steep turns, climbs, descents and a speed run—confirmed that this is a nice-handling airplane. The landing pattern was just as easy—slow to the top of the white on downwind, drop a notch of flaps. Base, another notch and keep it at about 80 knots. Turn final, use full flaps (if you want), fly down to the runway about 70–75 and it almost lands itself. Unless you’re really high, keep a little power on because it slows pretty quickly due to the higher drag than its low-winged sibling—but nothing different than any other airplane, really. Don’t forget to put your hand on the brake lever on the center console after landing—pushing on the rudder pedals won’t do anything to stop you!

Oh, you’re wondering about cruise speeds? Sling is still testing the 916-powered model but the 915 was claimed to cruise at 144 knots true at 9500 feet. It’s unlikely the new model will be faster because there’s little difference in the maximum-continuous power ratings between the 915 and 916. No, it’s not a speedster—it is a cruising machine with four seats and room for luggage—and that is just what many builders are looking for after looking at the eye-watering price of a new certified four-seater. But it is fuel-efficient at economy-cruise settings, usually burning less than 8 gph. Development has actually improved the 916’s specific fuel consumption over the 915 despite making more peak power.

Sling’s factory ship reveals lots of nice details, from the guarded switches (left) to the well-populated control grips provided by Pioneer Control Grips (right).

Cool Running

The Sling folks who flew the airplanes all the way from Torrance were enjoying the beautifully manicured grass and shade at Wautoma when I returned the High Wing to them so they could reload it for the trip into Oshkosh while I took the TSi for a spin. I’ve always enjoyed the TSi with the 915 iS engine, so the 20 extra horsepower was never something that I thought was needed. But I can’t think of any respectable pilots who will turn down horsepower. And in this case, the extra horsepower is being used partially to support an air conditioning system—something most piston engine pilots only dream about!

Let’s put the TSi in context. Originally with the 141-hp 915 iS, it would get beat by the more powerful Van’s RV-10 at low altitude but eventually catch up at altitude because the Rotax holds onto power while the RV’s Lycoming gradually loses it. The crossover point is somewhere above 12,000–14,000 feet where the horsepower comparison gets pretty close. Nominally, the TSi is credited with a 153-knot cruise at 9500 feet where Van’s says the RV-10 (with 260 hp) does 174 knots at 8000 feet. (Truth is, most RV-10 owners fly in the mid-160s at more economical fuel flows.)

Given the good performance with the 915, we agree with Sling that giving up some of the extra horsepower produced by the 916 to power an A/C system might not be a bad idea in the Sunbelt. The air conditioning system is being developed by some bright fellows in Southern California and is quite compact, weighing in at only 30 pounds. It has a small control panel on the main instrument panel of the Sling and feeds air to the cabin through a vent on the glareshield as well as the two normal side vents on the panel.

The A/C worked well as soon as the engine was running—just like in a car—and since the TSi doesn’t have the shade of a high wing, the cool air was quite nice on a sunny Wisconsin summer day. We can only imagine it will be quite nice in the desert Southwest!

Standard modern kitbuilt stuff here, from the Garmin autopilot control head (top) to the T-handle for the ballistic parachute (above left) and switches to manage the Rotax’s two ECU “lanes” (above right).

How’s It Fly?

The TSi has always flown well with the 915 and the 916 just makes it a little more sprightly. It accelerates quickly on the runway and climbs very well. The engine is as smooth as any Rotax. In essence, the TSi flies the same with the 916 as it does with the 915, only it climbs noticeably better. My previous experience with the TSi has generally been at high/hot airports and when we flew the 916-powered airplane, it was in Oshkosh on a coolish summer morning—but even with those different conditions, we could notice that we had more power. And…it has air conditioning.

Seriously, I enjoy the nice balance and control harmony of the TSi anytime that I fly it. The entry doors are large, facilitating fairly easy access to either the front or rear seats. There’s plenty of room for legs both up front and in the back. Visibility is good, although it’s not a bubble canopy—you still have structure up top.

The panel is well thought out and just like the High Wing, the new MT prop has a lever to control pitch, which just seems a little more natural to this longtime hydraulic prop operator.

The airplane is easy to slow down for pattern entry and the 90, 80, 70 speeds work well for downwind, base and final. The TSi is a little less draggy than the High Wing, so it doesn’t slow down quite as quickly in the flare, but any pilot who has flown a typical low-wing, fixed-gear airplane will adapt right away.

Overall, it’s a fun airplane to fly and it’s a good, comfortable traveling machine. Like any four-seater, it is really a great two-seater plus mountains of luggage for long-distance touring. But you can stuff the seats with four if you’re heading off to a pancake breakfast or lunch spot and everyone will enjoy the ride. The 916 just gives you a few more horsepower to lift the extra weight after everyone has filled up on hundred-dollar hamburgers.

915 vs. 916—It’s an Easy Choice

In the end, builders will have to face the choice of going with the 916 or the 915. If you look purely at the performance numbers, you could make a case that since the two are nearly identical for continuous cruise power, then someone who lives at sea level could get by with the 915 and someone who wants to fly regularly in the mountains would want the 916. You save about $10K if you go with the 915.

Let’s add a bit more perspective here. The total of all airframe components is just short of $82,000. (There is a small discount if you order all of the five firewall-aft kits at the same time.) A quickbuild option costs $30K. Firewall-forward kits including the engine and prop start at $69,595 for the 915 iS with the AirMaster prop. Jumping up to the 916 iS costs $77,495 with the MT hydraulic constant-speed prop. Sling offers a number of other options including interior, a ballistic parachute system and a host of other upgrades to things like brakes and lighting. Basically, a well-equipped High Wing with the usual avionics and after paint is a $264K proposition.

Based on the 916 upgrade’s small impact on the bottom line, it’s really the default choice. It is a newer engine design with improvements over the original 915 that will add longevity no matter how you use it and the systems are more refined as well. Frankly, we won’t be surprised if the Sling folks just decide to offer the 916 version simply to cut down on the number of configurations they have to support. Once you’ve flown with the TSi or the High Wing with the 916, you’ll probably come to the same realization—more power is (almost) always better. In the case of the Slings, why not give yourself that little extra boost and go with the 916? We doubt you’ll be sorry!


What’s Different?

Aside from a different cowling, it’s hard to tell the differences between the 915- and 916-powered Slings, so we asked Sling’s Ed Hefter to bring us up to date on what actually changes with the new engine.

Q: Are there any airframe differences?

A: There are some minor airframe differences between the TSi with the 915 iS and the 916 iS engine, but not many. The engine mount has been beefed up to handle the extra torque for the first few minutes of takeoff. The cowling has changed to get more airflow into the intercooler for the 916 iS. The throttle quadrant has been changed to allow for a manual prop control lever since people getting their props right now are generally going for the MT prop.

If a person is installing the engine on a new TSi configured for the 916 iS, there are no challenges beyond what they would see with the 915 iS. Just about a drop-in replacement. If they are retrofitting a TSi that was designed for the 915 iS engine, though, they will need a new cowling, a new engine mount, possibly a new prop and prop controller. It is enough of a barrier that not many people who are mostly done building their TSi are switching.

Q: How about changes to the systems?

A: The 916 iS engine, in addition to needing the change in the cowling and engine mount, also has new fuel pumps. Plus the AirMaster prop we used for the 915 iS engine doesn’t support the 916 iS engine. AirMaster has a new prop that should handle it, but we haven’t tested it yet.

Q: What is the take rate so far for the 916?

A: Right now, it seems that about 80 percent to 90 percent of people starting their TSi build are opting for the new 916 iS engine. We are still moving a lot of the 915 iS engines, including the one in my own TSi, to people who had already started their builds set up for the 915 iS engine.

Q: Any operational differences?

A: The differences for the two engines come down to prop control (different props have different controls) and where to operate the engine to get best efficiency. On the 915 iS engine, that is about 73 percent power, which burns around 7 gph. I know it is a little higher percent power for the 916 iS to get the same fuel burn, but I don’t have the details on that yet. The computerized mapping of fuel flow and throttle position is a little different on the 916 iS, which is why we are looking forward to seeing the differences ourselves!

—P.D. 


Inside the Rotax 916 iS

Rotax introduced the 160-hp 916 iS two years ago with relatively few technical details beyond that it made more power than the 915 iS. Anyone with eyes could tell that it shared a lot with the 915 and the other 900-series engines, being a small-displacement opposed-four with two valves per cylinder, one central camshaft, gear reduction drive, liquid-cooled heads and a dry-sump oiling system. Recently, Rotax has been offering tech presentations on the 916 with some additional details—including that Rotax is delivering upward of 5000 engines a year worldwide. Here are a few of them.

Rotax has been delivering what’s called Version 3 engines, which are capable of using a hydraulic prop governor for constant-speed applications, as well as Version 2, meant to use fixed-pitch props. Rotax does strongly encourage use of the Version 3 type because of the power and speed range available. Even so, some aircraft intended to meet current LSA rules (such as the Carbon Cub UL) will need to run a fixed-pitch to be legal in that segment.

Engine watchers assumed that because the 916 has not grown in displacement that the extra power (160 hp maximum vs. 141 hp in the 915) was due to increased boost pressure from the turbo system. They’re partly right, but the 916 also gains a larger air-to-air intercooler (now a required part of the installation) and it benefits from more advanced programming of the dual-channel electronic ignition and injection systems along with new coils and uprated fuel pumps. The turbo is actually the same as the 915’s but empties into a new, more efficient exhaust.

(Rotax now assembles the turbos in-house.) Many parts, while they appear similar to the 915’s, have been changed or updated for the more strenuous duty in the 916. Rotax has strengthened the crankcase in critical areas and the crankshaft that rides in it has been strengthened as well and rides in new main bearings. A more aggressive camshaft profile is fitted and the rocker arms have a new machining process. The forged pistons are stronger and have new-design rings, plus, as in the 915, they’re served by oil squirts aimed at the inside bottom surface. A new exhaust system is freer flowing.

Ultimately, Rotax changed a large number of parts to get that extra 19 hp with reliability—in fact, the first TBO is 2000 hours, 800 more than the 915’s. The extra power over the 915 puts extra stress on the engine as well as asking for better cooling systems on the aircraft side. But the airplanes we’ve flown so far really benefit from the extra oomph, making the other accommodations undoubtedly worth the effort.

—Marc Cook 


Editor’s Note: This article first appeared on Kitplanes.

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Light Sport Makes the Mission Fun https://www.flyingmag.com/light-sport-makes-the-mission-fun/ Fri, 30 Dec 2022 15:21:16 +0000 https://www.flyingmag.com/?p=164422 Let’s take a look at some of the LSAs that are available in the U.S. market today.

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Every airplane in our 2022 FLYING Buyers Guide has been designed to serve a specific mission, and the light sport airplanes (LSAs) available today are no exception. They are built to provide a pilot and one passenger with a fuel-efficient platform that delivers nimble handling and—in many cases—advanced glass avionics when you feel the need to go chase that $100 hamburger while spending less than $50 on fuel.

One advantage to flying an LSA is that they can be flown with a sport pilot certificate, with only a valid driver’s license needed as proof of medical competency. While flight training prices vary throughout the country, it is generally accepted that a sport pilot ticket can be earned for about half the cost of a private pilot certificate.

Let’s take a look at some of the LSAs that are available in the U.S. market today.

The Bristell Classic LSA originally debuted on the market in 2011 and remains a solid choice. [Credit: Bristell]

The Major Players

For efficient flying that comes with spectacular ramp appeal, Bristell’s Classic LSA is one of the best looking in this category. Owners can see great performance numbers and fuel mileage behind a variety of available Rotax engines, and with a heavy-duty wing spar suitable for flight training and comfortable seating for two, this model makes a great cross-country flyer. 

Tecnam’s Astore looks impressive on the ramp or in the air and is offered with an analog panel at the base price with optional avionics packages, including either a Dynon SV1000 or Garmin G3X panel. A Rotax 912 ULS engine allows the Astore to easily cruise at the 120 knots calibrated airspeed (kcas) LSA limit on about 4.5 gph fuel burn. 

The Tecnam Astore represents a sleek and stylish LSA choice. [Credit: Tecnam Aircraft]

Sling’s LSA is a proven design with numerous world circumnavigation flights completed by a range of pilots, and the model delivers “highly responsive” flight controls that “give it the distinct qualities of a fighter jet,” according to Sling. A range of 750 nm comes from the Rotax 912 ULS or 912 iS powerplant, and a refined interior and avionics from Garmin round out the Sling’s standard equipment list. 

Other best sellers are Flight Design’s F2 and CubCrafter’s Carbon Cub SS. A single 10-inch Dynon SkyView display anchors the glass panel of the F2 and “sport seats” assure a pleasant ride for short hops or long flights. An electric pitch trim system and a full array of Whelen LED exterior lighting has helped fill Flight Design’s order book. 

For serious backcountry fun, the Carbon Cub SS is hard to beat. With a takeoff distance of 60 feet in perfect conditions claimed by the factory and a leisurely 32-knot stall speed, this model will get its lucky owners into the smallest of off-airport strips when STOL performance is required. A Titan CC340 180 hp engine up front delivers where it counts.

The Sport Cub by CubCrafters is built for serious backcountry fun. [Credit: CubCrafters]

Amphibian LSAs

Dominating the light sport amphibian market are two very popular models, the Icon A5 and SeaRey Elite SLSA. Both provide those seeking fun in the air and on the water with well-finished, capable airframes, and the latest in glass avionics. 

Icon’s A5 is perhaps the most dramatic design on the LSA market—with an interior that looks like it was lifted from an exotic automobile built by hand in an Italian hill town. The line between aircraft and automobile is blurred, and with folding wings making the A5 trailerable, this fun ride has become popular in recent years. 

While styled in a more traditional way, SeaRey’s Elite SLSA has been a consistent seller for years and offers lucky owners a well-built airframe and plenty of power to operate in high and hot environments. With a spirited 350-foot water takeoff run and 1,100 fpm rate of climb behind a turbocharged 115 hp Rotax 914 ULS engine, the Elite gets in and out of most any lake or waterway. 

A Few Global Surprises

One of the most important attributes of LSA manufacturers worldwide has always been their ability to innovate. And because this niche of aviation is extremely popular in the European Union where the types are flown as “ultralights,” there are dozens of makers producing beautiful LSAs that are made “across the pond” and imported into the U.S. market. 

Take the Viper SD4 from Czech-Republic maker Tomark Aero. From the slick lines of the all-metal airframe to a seriously well-developed interior, the SD4 could be the best-looking LSA you’ve probably never heard about until now. Another contender for that title is the JMB Aircraft VL3 series, currently certificated under the European Union Aviation Safety Agency (EASA) regs for ultralights. Certain versions can be operated in the U.S. under the S-LSA rules, or in the experimental/exhibition category. 

Another make/model that will make you say, “Why haven’t I ever heard of this airplane before?” is the Fusion 212 SLSA manufactured by Magnus Aircraft. This Hungarian-built SLSA is as good as it gets in LSA styling, but underneath that sleek skin, a big surprise is waiting. Due to a very strong airframe, the Fusion 212 became the first and only SLSA to be certified by the FAA for upset recovery training, intentional spins, and basic aerobatics (+6/-3 Gs). This adds a valuable layer of training functionality to this fuel-efficient SLSA, making the 212 attractive to flight schools.

Most Affordable LSAs

When the light sport category was created by the FAA in 2004, it was one of the most significant changes to regulations in the agency’s history. One aspect of the then-new “LSA” and “sport pilot” aircraft and pilot certification categories was that there would be a vast number of very affordable new airplanes coming into the marketplace. In reality, most LSAs today are loaded with glass panels and features buyers desire, which has driven base prices up. There are, however, a few models that still carry a base price under $90,000, so let’s take a look at two of them. 

One of the most attractive buys for a new SLSA is the Pipistrel Alpha Trainer, a well-equipped machine with a base price of $88,443. The Alpha Trainer is a great buy at that price, owing to its long list of standard features that include a Rotax 912 UL2 80 hp, four-stroke carbureted engine, Garmin GTR 200 radio with built-in intercom, Garmin GTX 335 transponder with ADS-B out, a Garmin Aera 660 GPS, and a standard ballistic parachute rescue system. 

Because the Alpha Trainer is meant to handle the daily abuse of hard landings thrown at it by new student pilots, the airframe is tough and durable. With its 13.2-gallon fuel tank, owners will see around 380 miles of range (with reserves) at normal cruise speeds of just under 110 knots. 

Also in the sub-$90,000 price range is the BushCat from SkyReach. The BushCat was designed to handle the rugged African bush country with a design made for easy assembly and repair in remote areas. For a very attractive $87,500 base price, the ready-to-fly BushCat SLSA offers a lot of features you might not expect in this price range, including full flight controls, a strong aluminum tubular frame, a 24-gallon “crack safe” fuel tank, and height-adjustable seats. Power for the BushCat comes from either the Rotax 912 UL 80 hp or Rotax 912 ULS 100 hp engine, and with its strong “bush country” pedigree, dropping in next to a pristine stream in Idaho or Montana to catch your dinner suits the BushCat well. 

Build It Yourself

For those pilots who are skilled in engineering—or at least eager to learn—and know their way around a shop full of tools, building an experimental/amateur-built (E/AB) kit airplane that can be flown with a sport pilot certificate might be the best way to reduce base price while receiving maximum performance. 

Kitfox Aircraft makes several versions of kits for sport pilots such as their Super Sport, Speedster, and STOL STi, which delivers a remarkable 175-foot landing roll. All three can be built for an average build time of about 1,000 hours, according to the factory. Zenith Aircraft also makes some well-proven kits that can be flown by sport pilots, including the CH650, CH701 STOL, and CH750 Cruzer. With a 100-foot takeoff and 125-foot landing, Zenith’s CH750 STOL is popular among builders with eyes on the backcountry. 

The RV-12iS E/AB kit from Van’s Aircraft delivers the builder/owner with a solid performer that is also produced from the factory as a fully built SLSA. Like the entire RV line from Vans, it is not uncommon to see an RV-12iS pilot sporting that famous “RV grin” because of the model’s nimble handling.

MOSAIC: A Question Mark

The FAA is now working on its Modernization of Special Airworthiness Certificates (MOSAIC) regulations rewrite, and while details remain to be fully spelled out, it is believed that the final rule will open up what makes/models of airplanes could be flown with a sport pilot certificate. If the current weight and speed limits are expanded, it could mean that larger, faster, and more capable four-seat airplanes—like a Cessna 152 or 172, or a Piper Cherokee—could be flown with a sport pilot certificate. The FAA is working towards a December 2023 deadline on MOSAIC, after which the impact to the LSA market will be seen.

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LSAs Can Handle the Long Legs of an ‘Earthrounder’ Flight https://www.flyingmag.com/lsas-can-handle-the-long-legs-of-an-earthrounder-flight/ Fri, 06 May 2022 13:08:31 +0000 https://www.flyingmag.com/?p=133811 Pilots have circled the globe several times in modified aircraft.

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If you go on the Earthrounders.com website and search for completed globe circumnavigations by single-engine aircraft, you will see plenty of Cessna Caravans, Pilatus PC-12s, Beech Bonanzas, Mooneys, and Piper Saratogas, Cherokee Sixes, and Malibus. With their massive useful loads, these airplanes were able to easily tanker the extra fuel needed to safely transition the longest over-ocean legs of such a journey.

What you will not see are very many light sport airplanes. 

When you do the math, it appears nearly impossible to carry enough fuel in an LSA for an around-the-world flight with two pilots aboard plus required safety gear for extended overwater operations. But on two different earthrounder missions, pilots from Sling Aircraft in South Africa were able to circle the globe in heavily modified LSAs. 

And on a more recent trip around, pilot Zara Rutherford of Belgium flew a Rotax-powered Shark “ultralight” (comparable to our LSAs) airplane on a 155-day trip, breaking the Guinness World Record for the youngest woman to fly solo around the world.

Let’s dig into how Team Sling made their two earthrounder flights happen.

The First Mission

In mid-July 2009, Sling pilots Mike Blyth, the company’s director, and James Pitman, the company’s chairman, departed Johannesburg, South Africa, in a two-seat Sling LSA using a Rotax 912ULS 100 hp engine. The Sling was modified with an increase in fuel volume from 39 U.S. gallons in two wing tanks to 119 gallons in six separate wing tanks. Other modifications included seats that could recline, strengthened main gear, and the installation of a satellite tracking device.

Blyth and Pitman arrived back in Johannesburg in late August after flying for 40 days, visiting 12 countries, and covering a distance of approximately 24,400 nm. 

“Each circumnavigation has had its own challenges and rewards,” Blyth said. “The challenges have always been the weather and dealing with bureaucracy, but it was never the aircraft or the pilots. The rewards have been the sense of achievement after the longest and most challenging flights like the 27-hour flight from Rio de Janeiro, Brazil, to Cape Town, South Africa.”

Pitman added that the flight was as much a testbed as an adventure. 

“We learn during adversity,” he said. “Our flights around the world were a crucible in which we learned about our aircraft so that we could perfect them. It’s not been only a textbook exercise. Everything works because it has to when you are out over the ocean at night flying through storms!”

The Sling LSA approaches Los Angeles on the 2015 earthrounder flight.

The Second Mission

For Sling’s second earthrounder flight in 2015, four pilots shared time flying a Sling 2 LSA with a Rotax 912iS engine. Joining Blyth and Pitman were Patrick Huang, the airplane’s owner, and Jean d’Assonville, the company’s technical director. Huang flew the entire flight, while the other three pilots each flew a third of the route. The flight took 78 days, crossed 12 countries, and covered an approximate distance of 25,000 nm.

For this flight, which departed and culminated again in Johannesburg, South Africa, the Sling LSA’s fuel system was altered from the first successful flight in 2009. The fuel was increased from 39 U.S. gallons in two wing tanks to 79 gallons in four separate wing tanks. An additional single removable fuel tank in the rear baggage compartment held a capacity of 32 U.S. gallons for a total fuel capacity of 111 U.S. gallons. And along with the satellite tracking device, an HF radio was installed for this flight.

In January 2022, Zara Rutherford became the youngest woman to fly solo around the world with completion of a RTW flight in a Shark UL. [Photo: Beatrice De Smet]

Around the World in an LSA Is Not for Everyone

While not every pilot is ready—or willing—to try an earthrounder flight in an LSA, the two flights by Sling and one by Rutherford in her Shark UL prove it can be done. The key to these flights was the exceptionally low fuel burn of the Rotax 912 engines in all three airplanes, coupled with incredibly thorough flight planning and a tremendous ground support system. It is not enough to simply add fuel tanks where fuel tanks are not normally found in order to fly the long legs required on these flights. It takes courage, piloting skill, and yes, maybe even a bit of luck, to make it entirely around this rock we all live upon in an LSA.

The post LSAs Can Handle the Long Legs of an ‘Earthrounder’ Flight appeared first on FLYING Magazine.

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